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Super Ion Air Wipe

Gen4 Super Ion Air Wipe™

 

Ring of ionised airflow clamps around the part!

Neutralises and cleans continuous moving surfaces!

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What Is the Gen4 Super Ion Air Wipe?

EXAIR's Gen4 Super Ion Air Wipe provides a uniform 360° ionised airstream that is easy to clamp around a part for eliminating static electricity and contaminants. It is ideal for use on pipe, cable, extruded shapes, hose, wire and more. It maximises ionised airflow while minimising compressed air consumption.

The Gen4Super Ion Air Wipe provides total coverage of the part moving through it. The high volume, high velocity flow attaches itself to the surface and wipes it down with the static eliminating ions. The airflow stays attached to the surface and is effective up to 4.6m (15 feet) away from where the Gen4Super Ion Air Wipe is mounted. An optional pressure regulator provides infinite control of the air volume and velocity. Increasing the pressure increases the forceful wiping action. Lower pressures provide excellent coverage with much lower force and velocity.

The Gen4Super Ion Air Wipe is the easy way to provide uniform coverage around a continuously moving material. The hinged design, allowing the Air Wipe to open, makes threading continuous wire, tube or extrusions unnecessary. Arranging a series of ionisers around the surface would provide uneven airflow and prove to be costly. The split design of the Gen4Super Ion Air Wipe solves that problem by making it easy to clamp around the surface of the material moving through it, eliminating the need for threading or several ionisers.

The Gen4Super Ion Air Wipe is lightweight and easy to mount using the tapped holes on the back. It can also be held in place with rigid pipe. Coupling brackets that hold each half of the Gen4Super Ion Air Wipe together are provided which can be installed or removed quickly if required.

Super Ion Air Wipe split design The split design unlatches easily to fit around the moving part - no threading required.

How the Gen4 Super Ion Air Wipe Works

Super Ion Air Wipe operation diagram
The Gen4 Super Ion Air Wipe incorporates a Super Air Wipe and a split ionising collar, energised by a power supply. Compressed air is ejected through the small ring nozzle of the Gen4Super Air Wipe at high velocity (1). A conical 360° ring of air is created that induces high volumes of surrounding air (2). The airflow passes through the collar and is ionised by two replaceable emitter points (3). That high velocity, ionised airstream attaches itself to the surface of the material running through the Gen4 Super Ion Air Wipe (4), uniformly eliminating the static electricity and removing any contaminants from the surface.

Applications

Advantages

  • Clean and neutralize extrusions
  • Neutralizing pipe, tubing, wire
  • Cleaning molded parts
  • Neutralizing static for quality printing
  • Pre-paint dust removal
  • Remove chips, shavings and sawdust
  • Container neutralization
  • Low air consumption
  • Rapid static decay
  • Quiet
  • Shockless, non-radioactive
  • Compact, rugged, easy to install
  • No moving parts - low maintenance
  • Variable force and flow
  • Electromagnetic shielded high voltage cable
  • Armored high voltage cable protects against abrasion, cuts
  • Integrated ground design requires no separate ground connection
  • Replaceable emitter points

EXAIR Model 7960 or 7961 Gen4 Power Supply Is Required For Ioniser Operation
Selectable Voltage: For use with all Gen4 Static Eliminators

The Two and Four Outlet Gen4 Power Supplies have selectable voltage, which allows you to choose input voltages of 115VAC or 230VAC. The modular cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. An integrated fuse on the primary protects against voltage spikes.

Gen4 Two and Four Outlet Selectable Voltage Power Supplies require an input of 115VAC, 50/60 Hz or 230VAC, 50/60 Hz. A 1.83m (6-foot) modular power cord and lighted power switch are included. Power Supplies are UL Component Recognised to US and Canadian safety standards, and are CE and RoHS compliant.
Advantages:

  • Replaceable rocker switch
  • Durable, stainless steel high voltage connections
  • Selectable voltage 115VAC or 230VAC
  • Electromagnetically shielded modular power cable
  • Fuse protects against voltage spikes
  • Modular power supply cable eases connections and routing
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The Model 7960 and 7961 Gen4 Power Supplies have 115VAC or 230VAC selectable voltage, lighted power switch, integral fuse on the primary, electromagnetically shielded modular power cable. Model 7960 has (2) 5kV outlets; Model 7961 has (4) 5kV outlets.

Watch The Video

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Gen4 Super Ion Air Wipe Performance

80 PSIG (5.5 BAR)Air ConsumptionSound LevelDissipates 5kV*
MODEL SCFM SLPM dBA SECONDS
8162 29.5 835 77 0.20
8164 50.2 1,422 81 0.20

* 12" (305mm) from target


Gen4 Super Ion Air Wipe Dimensions

Super Ion Air Wipe Dimensions
ModelABC
8162 2" (51mm) 4.75" (121mm) 2.70" (69mm)
8164 4" (102mm) 6.75" (171mm) 2.70" (69mm)

Gen4 Super Ion Air Wipe Specifications

Certifications:The Gen4 Super Ion Air Wipe and Gen4 Power Supplies are UL Component Recognised to US and Canadian safety standards, and are CE and RoHS compliant.

Electrical: For use with 5 kVrms, 5 milliamperes (max.) power supply.

Electrical Hazard: Shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases

Materials of Construction:
Metal Parts:
Aluminium
Plastic Parts:
UL rated 94 HB
Emitter:
Stainless Steel

Maximum Ambient Temperature: 74°C (165°F)

Shims: Thicker shims can be installed easily if additional hard-hitting velocity is required.

Compressed Air: 1/4 NPT inlet provided.


Gen4 Super Ion Air Wipe™ Models

Gen4 Super Ion Air Wipe Only

Model#Description
Includes split ionizing collar and 1.52m armour shielded cables
BP8162 2" (51mm)
BP8164 4" (102mm)

 

Gen4 Super Ion Air Wipe Systems

Model#Description
Includes Gen4 Super Ion Air Wipe and Model 7960 Gen4 Power Supply
BP8262 2" (51mm) System
BP8264 4" (102mm) System

 

Gen4 Super Ion Air Wipe Kits

Model#Description
Includes Gen4 Super Ion Air Wipe, Model 7960 Gen4 Power Supply, shim set, filter separator and pressure regulator (with coupler)
BP8462 2" (51mm) Kit
BP8464 4" (102mm) Kit

 


Gen4 Power Supply Models

Gen4 Power Supplies

Model#Description
7960 2 Outlet Selectable Voltage Gen4 Power Supply (115V, 230V, 50/60Hz)
7961 4 Outlet Selectable Voltage Gen4 Power Supply (115V, 230V, 50/60Hz)

 


Installation and Maintenance Sheets

Gen4 Super Ion Air Wipe

High Voltage Gen4 Power Supply Model 7960.pdf

High Voltage Gen4 Power Supply Model 7961.pdf


CAD Drawings

These files are available to you in a variety of formats, all suited to the most popular CAD software.  2D drawings are available in DWG and PDF formats.  3D models are available in STP and SAT formats.

Please This e-mail address is being protected from spambots. You need JavaScript enabled to view it the model number together with your preferred format to us and we'll send you the file within 24 hours (1 business day).


 

 

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Compressed Air Australia

GPO Box 2792, Darwin,
Northern Territory 0801, Australia
Tel: +61 8 8983 3999
Fax: +61 8 8983 3900